Gateway FS Construction Services high quality grain systems

Project Profile: Delivering a High Quality Solution for Grain Storage

At FS Construction Services, we get the chance to work on all kinds of projects. We believe that no job is unimportant, no matter the size. But we’ve got to say, sometimes it’s just really fun to be able to go all in and provide a client with the whole works. This was the case earlier this year when we got to build an entire grain system, complete with drying, handling, and storage equipment.

Nathan Koester and his team of Grain Systems professionals had the opportunity to make one farmer very happy when they built a 30’ diameter Sukup 6-ring grain bin, a 16’ long grain dryer, and 6” and 8” double runs. The grain bin, which has an eave height of 22’ and a capacity of 14,700 bushels, also features stairs wrapping around the bin and a catwalk for convenient and safe passage to the drying system. Speaking of which, the T16 continuous-flow dryer can dry an impressive number of bushels per hour, and comes equipped with the QuadraTouch Pro control system, which is easy to use and negates the need for constant monitoring. Finally, we installed an 8” double run which can fill the dryer at 4,000bph and a 6” double run which can unload the dryer at 2,000bph.

While a project like this has a lot of big, moving pieces, proper planning and working closely with the customer made it a success. Our ability to provide the necessary concrete and electrical work expedited the process, and our client was able to begin drying wheat immediately after we finished construction.

Whether you’re in need of an entirely new grain or seed system, schedule routine maintenance or you find yourself just needing some upgrades here and there, please feel free to let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

FS Construction Services grain systems preventative maintenance

Preventative Maintenance #2: Six Key Bucket Elevator Problem Areas

Welcome to the second round of FS Construction Service’s preventative maintenance articles. Our team of experts cannot stress enough how, a little maintenance can go a long way when it comes to keeping your systems effective and operational, and our goal is to give you the information you need to keep your equipment performing as expected. What follows is a description of the service you receive when an FS Grain Systems professional comes out to take your system through our multi point preventative maintenance process.

When it comes to grain systems, you need every piece and part working and moving effectively. The sheer volume of material any grain system must move or hold is staggering, and there’s simply no way to recreate those operations without properly working equipment. There are few ways this is more apparent than with bucket elevators. Making sure your bucket elevators are well maintained in the offseason is a great way to prevent future headaches and costly holdups.

Whether this is a task you want to take on yourself, or you want an idea of what our Grain Systems experts will be looking for when they inspect your grain system, the following list of preventative bucket elevator maintenance may sound simple, but the benefits are far reaching. In general, the most important things to check for are:

  1. Belt tension, alignment and tracking
  2. Loose or missing buckets
  3. Worn or improperly working distributor
  4. Loose or sagging trussing on downspouts
  5. Stable placement and footing
  6. And, unpleasantly, animals stuck inside the machinery (we previously had a farmer report raccoon damage, so you never know).

Has it been a few years since your system has been checked? Scheduling a safety review would be a smart call. Our team is ready to come to your site and work through our checklist of bucket elevator maintenance to ensure your season has fewer hiccups (and raccoons). This season spend less time fixing problems and more time getting work done.

If your goal is to have a worry-free harvest reach out to the service professionals at Gateway FS Construction Services and ask about our preventative maintenance services. Or you can always give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

FS Construction Services seed systems preventative maintenance

Preventative Maintenance #1: Seed Systems

Seed systems and treaters are amazing pieces of machinery. Modern technology has allowed for more precision and consistency in seed treatment, assuring not just an even application, but the ability to treat seeds exactly the same way year after year. This kind of reliability brings considerable peace of mind, but it doesn’t happen accidentally. Some of the most important work you can put in on your seed treatment system happens before you ever need to turn it on.

Tapping the knowledge of our agricultural equipment experts, FS Construction Services is going to release a series of preventative maintenance articles covering both seed and grain systems. Says Justen Kempfer, our Seed Treating Systems expert, “A little maintenance can go a long way when it comes to keeping your systems effective and operational, and our goal is to give you the information you need to keep your equipment in the best shape.” What follows is a description of the service you receive when an FS professional comes out to take your system through the preventative maintenance process whether you use USC, Meridan or any other of our partner manufacturers.

When it comes to seed systems, there are two types of preventative maintenance: standard and bin site.

When we come out to perform our standard maintenance service, we will check your system’s inlet, outlet, treater, belts, bearings, and inspect the equipment for any other possible issues. Standard maintenance covers things like: tightening the motor coupler, cleaning the atomizer chamber, checking the ball valves on the mix tank, inspecting the pump motor, and checking timers and relays.

A bin site inspection is a full-systems check from top to bottom and takes about six hours to perform.

For either of these types of maintenance, we recommend you schedule between late fall to late winter. If you are interested in having an FS professional come out to your site to perform a maintenance check, please allow a four-week lead time. Scheduling as far in advance as possible will give us the best chance to find the time that fits most conveniently into your schedule.

If you would like to schedule maintenance, or have any questions about our seed system services, please feel free to reach out to Gateway FS Construction Services. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

FS Construction Services metal roof

Project Profile: New Roof in Time for Winter

At FS Construction Services, we know that no one ever really wants to get their roof replaced. It’s a big job, and it can be hard to know where to start, who to hire, and what kind of roof to buy. And while we can’t snap our fingers and make a new roof appear, we like to think that we’re the next best thing.

Late last fall, we had a client in that exact position, in need of a new roof before the cold winter months set in. We worked with our client to determine the best possible roof for his home, and our team got to work tearing out the old shingles and replacing them with a brand-new Fabral metal roof. These roofs are incredibly durable and can even have a lifespan of up to 70 years. For this particular job, we installed a Horizon S series roof. This standing-seam, concealed-fastener roofing system is made of 26-gauge high-strength steel. It also features a Class A fire resistance rating, a Class 4 hail impact rating, and a Class 90 uplift test rating. With eight colors to choose from, our client was able to find the right fit for his home, providing a fresh look to go along with the unmatched longevity and durability of his new roof.

When it comes to roofing, we believe it needs to be done right, and it needs to be done right the first time. The many decades of lasting protection and the peace of mind it brings is well worth the investment.

If you are interested in a metal roof for your residential, commercial, or agricultural building, you can let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

Grain systems maintenance

Preventative Maintenance #1: Grain Systems

Grain storage, handling, and aeration are on the list of things that are easier said than done. While on the surface, having a big container to store grain sounds simple, the sheer number of small details that go into doing it well is impressive. Ruined seed or even grain bin accidents are often the result of one of these small details not being attended to along the way. At FS Construction Services, we understand how stressful it can be to try and keep every little part of your grain system in check, which is why we are releasing a series of preventative maintenance articles covering both seed and grain systems.

Like we said in our seed systems article, a little maintenance can go a long way when it comes to keeping your systems effective and operational, and our goal is to give you the information you need to keep your equipment in the best shape. What follows is a description of the service you receive when an FS professional comes out to take your system through the preventative maintenance process for all our grain systems partners, including Sukup, GSI and Hutchinson.

The major component of our grain system maintenance comes through the means of a visual inspection. Our FS professional will examine the entire grain bin site and look for things like: rodent damage, a clear burner gun or exit area, rust or corrosion, loose bolts, old grain that needs to be cleaned out, and more. Additionally, we will run circuit tests, test all fans and heaters, and check augers for wear or clogging.

“Our goal is to help each and every one of our clients have as worry-free of a growing season and harvest as possible,” says Jarret Herzog, Service Manager. “Often we find that the number one issue is a broken fan or heater, which can severely impact the quality of the crop, so we make it a priority to get to these customers as soon as possible after the problem is discovered.”

As the summer months move quickly on, please feel free to reach out to Gateway FS Construction Services if you are interested in our preventative maintenance services. Or you can always give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

Gateway FS Construction Services interior exterior painting services

5 Common Paint Problems and Their Quick Fixes

Summer is a great time to finally get around to all the paint projects that have been building up over the year. With this in mind, our paint expert, Brian “Boomer” Garleb has come up with his top five problems that most paint projects will run into at some point and how to fix them.

  1. Fish eyes: Fish eyes occur when paint has been applied over oil, dirt, silicone, or incompatible coatings. Luckily, fish eyes are an easy fix. First, you’ll need to remove the grease or oil stain with a cleaning solution. Usually bleach, paint thinner, or trisodium phosphate (TSP) will work. After the area has been cleaned, the area can be sanded down.
  2. Cratering/Pitting: Another common problem is cratering or pitting. This occurs when air pockets get trapped inside wet film. The solution, however, is easy enough, and just involves sanding or smoothing out the existing finish and applying another coat over the sanded area.
  3. Uneven gloss: Uneven gloss is when film thickness is not equal, when there’s moisture in the coating, or when a topcoat is applied over wet primer. Solving this problem simply means allowing more drying time.
  4. Fading paint: Moisture trapped behind paint is more likely to cause paint to fade. Purchasing paint already colored for factory, which has a powder tint rather than a liquid tint, is an easy way to fix this common problem.
  5. Paint wrinkling: This happens when too much paint is applied. To fix it, remove the bad paint and recoat the affected area.

So there you have it, five common problems and five simple solutions. If you ever have a paint project or other service projects you don’t feel up to tackling, you can let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

USC Seed Treatment Gateway FS Construction Services

Project Profile: Uniquely Outfitted with an LPV Seed Treater

FS Construction Services has been a construction, equipment, and service leader for over 40 years. Over that time we have learned a lot, and we see it as a part of our job to share that knowledge whenever we can. We have always been a community-first company, and even as we’ve grown over the years, we always work to make sure that never changes.

This past February, a client of ours wanted to upgrade their old seed equipment to a brand-new USC LPV treater, a direct-inject pump stand, and a USC U-Batch treater to over treat corn. The LPV treater features an innovative, large, tilting drum which encourages a high seed-flow rate and a longer dry time. The new U-Batch treater allows our client to over treat corn with biologicals, nemacides, and inoculants, as well as the ability to evenly coat treated seed with any dry material they wish.

We wanted to make sure our client felt comfortable working with all this new equipment, so Justen Kempfer, our Seed Treating Solutions specialist, not only oversaw installation, but provided extensive user training and support, ensuring our client wasted no time in getting the most out of their new treater.

However, there was one more opportunity we had to help our client out. One of the benefits of being in the business so long, is that we know a lot of people, so we were able to work with another industry specialist to facilitate the sale of our client’s old equipment to another seed dealership, which was a win-win them and us.

If you are interested in seed treating equipment, from portable to commercial options, you can let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

Farmer salute on 4th of July

Happy 4th of July: Salute to Our Farmers

For many, the 4th of July is a time to gather together with family and remember the many liberties and freedoms we get to enjoy on a daily basis, even if we sometimes take them for granted. As we reflected on that recently, it’s got us thinking about the many clients we have worked with over the years who are farmers. We enjoy the fruits of their work regularly on our tables, in our stores and in hundreds of other ways we may not think about or even realize.

So, everyone at FS Construction Services wanted to take a moment to say “Thank You” to the many hardworking farmers whose everyday labor affects our everyday lives and whose influence reaches far beyond the communities in which they live. Over the more than 40 years we’ve been in southern Illinois, we have been able to able to work with some great people, and we’re thankful that we live in an area of such rich farmland, because it allows us the opportunity to work for those who provide for all of us.

We wish everyone a wonderful and safe holiday, and hope you’re able to take some time and slow down and remember the many joys and privileges we get to enjoy by living in the greatest country on earth.

We’ve shared this before but especially today, when we say “Thank You” to our local farmers and celebrate the 4th of July, it seemed appropriate to once again share this wonderful video tribute from Paul Harvey.

As always, you can reach out to us for any building, grain system, seed system, roofing, garage door, or other service needs. We are always happy to work with our clients on finding the best possible solutions, whether it’s a complex job or a simple task, and we’re happy to answer questions and troubleshoot problems when they arise. Please feel free to reach out to Gateway FS Construction Services. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

Gateway FS Construction Services grain systems

Project Profile: 10,200 Bushels in Five Days

Five days is not a very long time, but when our team needs to get a job done, five days is all they need. Early last February, with winter still a long way from ending, FS Construction Services worked hard to finish a client’s project in a tight time window without cutting any corners.

From February 5th to February 9th, Nathan Koester and his team set to work on building a brand-new grain-storage bin. The grain bin was no slouch either, coming in at 24’ in diameter, 7 rings tall, and also featuring a horizontal power sweep, an axial fan, and wrap-around stairs. When it was all said and done, the total bushel capacity was 10,200 bushels.

It’s during moments like this that our long-lasting partnership with Sukup proves so valuable. Our team has become so accustomed to working with their grain systems that it’s possible for us to build one from the ground up, complete with all the bells and whistles, in such a short amount of time. This allows us to work with all kinds of clients with all kinds of requirements and needs. We know that sometimes time isn’t on our clients’ side, and we’re happy to have such a great team and such great partners that we can rise to whatever challenge presents itself.

Grain bins and other agricultural equipment and systems come in all shapes and sizes. If you have questions about the right building or equipment for you, please feel free to let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.

FS Construction Services metal roof liner

Project Profile: Brand-New Roof Liner

At FS Construction Services, we value high-quality material that stands the test of time. Our goal is to make sure each client we work with has the best possible experience, which is why we make a point to work with the best possible partners.

Last December, over the course of 9 days, Tom Marcheski and his team added high-quality roofing material to a client’s steel-framed building. First, to ensure the building and the equipment inside would stay protected from the cold winter weather, we installed batt insulation. After this, we were able to get to putting up some of best roof fastener panels on the market.

Fabral’s Mighti-Rib ceiling liner is a Class 4 impact, Class A fire, and wind-protected roof fastener that is not only exceptionally durable, but also comes in a variety of perforation and color options, so our client was able to find the exact look and fit for their needs.

The benefit of being able to handpick our partners is that we know the quality of material we’re installing matches the work quality of those installing it. Fabral’s metal roof supplies have proven to show incredible strength and longevity, meaning we never have to think twice about working with them.

If you are looking for a new roof or something to strengthen the roof that’s there, whether you’re considering a residential, commercial, or agricultural application, you can let Gateway FS Construction Services know. You can give us a call at 866-551-3454, and let our specialists help you find exactly what you are looking for. We look forward to providing you the best customer service experience.